Aluminum Film Recycling Production Line: Turning Waste into Resources
This integrated system is designed to efficiently recover aluminum from laminated films, packaging materials (e.g., Tetra Pak, food pouches), and composite waste. It transforms complex aluminum-plastic composites into reusable aluminum granules and plastics, supporting circular economy goals.
Process Overview
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Charring & Shredding
- Continuous carbonization equipment, oxidative carbonization of plastics by high temperature.
- Ensures uniform sizing for downstream separation.
- shredder pre-crushes bulk materials into 10-50 mm flakes.
- Mill grinding to 0.1mm
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Sorting & Separation
- Electrostatic separator: Uses high-voltage charges to split aluminum from plastics.
- Separation efficiency: Up to 99% purity for aluminum output.
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Dedusting systems & flue gas cleaning systems
- Flue gas purification system ensures emission compliance (option )
- Dedusting system ensures environmentally friendly use
Key Equipment
- Drum carbonizator: Evenly heated by radiant heat, flexible heat source, fuel gas electric heating are available .
- Shredder: Heavy-duty blades for laminated film pre-processing.
- Electrostatic Separator: Core component for aluminum-plastic separation.
- Dust Cleaning System (Optional): Pyrolysis unit to decompose organic residues.
- PLC Control Panel: Automates workflows and monitors real-time data.
Technical Specifications
- Input Materials: Aluminum-plastic films, aseptic packaging, pharmaceutical blisters,Aluminum-containing bags.
- Capacity: 350-2,000 kg/h (customizable).
- Aluminum Recovery Rate: ≥95%.
- Power Consumption: 50-150 kW·h/ton (varies with material complexity).
Applications
- Packaging Waste: Recycles food/drink cartons, snack bags, and industrial laminates.
- Pharmaceuticals: Processes aluminum-blister foils.
- Flexible Packaging: Recovers aluminum from pouches and wrappers.
Advantages
- High Purity Output: Aluminum granules meet smelting standards (ASTM B927/B927M).
- Zero Pollution: Closed-loop water circulation and gas treatment systems.
- Cost-Effective: Reduces raw material costs for aluminum smelters and plastic manufacturers.
Environmental Impact
- Diverts 90%+ of composite waste from landfills.
- Lowers carbon footprint by replacing virgin aluminum production (saves 95% energy vs. mining).


Final Aluminum





model |
footprint |
power |
capacity |
WAL-350 |
8*2*4m |
86KW |
350kg/h |
WAL-550 |
8*4*4m |
113KW |
550kg/h |
WAL-750 |
12*4*6m |
146KW |
750kg/h |
WAL-1200 |
16*4*6m |
203KW |
1200kg/h |